Colorado Air Regulators Mull Increased Drilling Oversight

published by NGI’s Shale Daily: July 10, 2013

Colorado drillers may face more scrutiny about emissions from their oil and natural operations under regulations being pondered by the state’s Department of Public Health and Environment (CDPHE).

The Colorado Oil & Gas Conservation Commission has primary oversight of exploration and production and the state’s growing 500,000-plus wells. The CDPHE oversees the state’s air quality, and air pollution emissions from drilling operations are the No. 1 source of volatile organic compounds and the third-largest source of nitrogen oxides, officials said.

Several proposals are on the table to revamp CDPHE’s regulations, all part of a 2013 rulemaking effort by the department’s Air Quality Control Commission (AQCC). Among other things, regulators want to adopt in full the U.S. Environmental Protection Agency’s (EPA) New Source Performance Standards (NSPS) within the Clean Air Act.

EPA last year gave industry until 2015 to eliminate harmful emissions from drilling sites (see Shale Daily, April 19, 2012). The state may adopt rules, but they would have to be at least as stringent as EPA’s. The AQCC also is reviewing “overlaps and gaps” in state/federal oversight. The nine-member AQCC last year postponed fully adopting the EPA standards.

“As we move toward adopting EPA’s rules, we are also looking at cost-effective enhancements to the state’s existing air quality regulations,” CDPHE Air Pollution Control Division director Will Allison said.

The nine-member AQCC has several goals in mind that it hopes to achieve through the expansive rulemaking effort:

Identify and implement strategies to improve the program’s effectiveness and efficiency;

Find ways to reduce permitting burdens on both the division and the regulated community “without impacting environmental benefits” from the permit program;

Address oil and gas development growth by adopting “reasonable” emission reduction strategies; and

Lay the groundwork for ongoing efforts to reduce oil and gas emissions “while minimizing burdens that don’t provide environmental value.”

In line with those goals, proposed regulations are being considered to increase and streamline permit threshold criteria pollutants, and to remove catchall provisions that require permits for all sources subject to NSPS or maximum available control technologies.

New rules being considered include rules governing ozone and ozone precursors for tanks that would include more covered tanks (condensate, produced water, crude oil, etc.) and rules covering emission capture and routing to control devices or sales lines. Rules also are proposed to address:

Fugitive emissions and leaks by increasing their identification and requiring leaks be repaired;

Wellhead venting and flaring; and

Timely tie-ins of wells to natural gas sales lines to reduce venting or flaring.

Doug Flanders, policy director for the industry-led Colorado Oil and Gas Association (COGA), said the industry has pledged a commitment “to the continual pursuit of emissions reductions,” and COGA “will continue to partner with our communities and state regulators” to achieve it.

A meeting to present the AQCC proposals is set for Aug. 7, with a request for a hearing scheduled for Aug. 15

HydroVision International 2013

Hydro Vision is going to be in town this year, July 23rd – July 26th. Hydro Vision International is the even for the hydro professionals to do their networking, share practices and view new and improved product lines. The exhibits contain the most comprehensive collection of hydro-related products and service providers, and Pentad is proud to announce that one of our own manufacturers will have a booth there! Fluid Engineering will be in booth ___. If you’re coming to the show, please stop by and say hi!

The Dog Leg Vent Pipe: A Potential Problem for Deaerators

Thanks to Kansas City Deaerator for providing some of this information

Many deaerators in the past have been built with vent piping that protrudes through the water box to the external portion of the heater allowing the oxygen to be eliminated from the deaerator. Many manufacturers provided a dog leg type vent with a miter joint which typically fails due to inadequate welding where the vent pipe supports the valve plate. This can cause significant loss or performance and effect your energy savings long term. Annual inspections of the welds are recommended to detect such failures or you may be better off just replacing the piping with a sound solution for your physical conditions. Its easy to overlook or push back these inspections but doing so can lead to more problems than it’s worth.

If your facility is operating an ageing deaerator we’d be happy to discuss modern energy efficient solutions with you specific to your application. We have a great deal of experience that may help you reducce costs through smart energy efficiency.

Ware Unveils A New Mobile Clean Room Trailer

Ware has been quick to respond to their customer’s high expectations by developing a mobile clean room for on-site services. The lab can provide crucial services for industrial gas manufacturing gases such as oxygen, ammonia, and chlorine.  Other industries that may benefit from this new service include chemical plants and steel manufacturers.  Gas manufacturers require special cleaning processes for valves, particularly safety valves used in the production of gases. The strong reactivity of oxygen in particular requires strict regulations regarding the cleanliness of the equipment used.

Avoiding contaminants in oxygen valves is paramount because of the easily combustible materials like grease and oil. Even though oxygen is not combustible on its own it does assist in combustion. For this reason valves need to be cleaned every one to five years (depending on valve type) to ensure these contaminates are eliminated.  Ware’s new clean room lab allows technicians to maintain the high expectations of their customers, the high standards of the industry, and provide that service on site for the quickest possible turn around time and system troubleshooting.

New York Craft Brewer Hops on the Benefits of Boiler Retrofit

Word of mouth is a potent ingredient in craft brewing, the fastest-growing segment of U.S. beer making. Defined as producers of fewer than 6 million barrels annually, craft brewers tend to share best-practice tips with the same enthusiasm that beer lovers have for the unique brands and flavors they create.

When Scott Vaccaro, owner of Captain Lawrence Brewing Company, in Elmsford NY, asked other craft brewers which brand of steam boiler they chose, the word he heard most often in reply was Miura. ðÌðŠðÌðŠ

Brewery

The Captain Lawrence Brewing Company leans on its new boiler’s faster startup time, which they report as roughly three minutes, to get more done each day.

“The craft brewing industry, as spread out as it is, is a pretty tight-knit group of people and when somebody finds something they like, they spread the word,” Vaccaro notes. “One of the other breweries told us, ‘Our new Miura boiler is larger, we are running it more, but our gas bill actually went down.’ We haven’t been able to attest to that just yet ourselves, but we’re assuming and hoping it will be true for us as well. I know we are happy so far.”

Vaccaro chose a compact, gas-fired Miura LX-50 for his family-run Captain Lawrence Brewing Company, which produces a line of award-winning ales distributed throughout Connecticut and the lower 15 counties of New York State. Named after a Revolutionary War hero, Captain Lawrence projects an output of 15,000 to 17,000 barrels this year with the recent addition of 12 oz. bottles for retail sale. Most essential to this small company, however, is the dependability of its Miura LX-50, which enables Vaccaro and his team to concentrate on what they do best.

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STEAM NEEDED, STAT

“We make beer, which means we need on-demand steam – fast, and lots of it,” Vaccaro says. “Basically, from the time we hit the start button on our LX-50 to when we’re at our full operating pressure is about three minutes. That’s very important, because we don’t want to be sitting around every morning for an hour, waiting for a boiler to get up to temperature. Being able to turn the steam on and off quickly is a big plus. Breweries are a fairly water-intensive operation. We are constantly boiling water in the kettle and sending high-pressure steam to sterilize the keg line. Thanks to the efficiency and the quick start-up of the Miura LX-50, we are able to consistently maintain 1,200 gallons of hot water without any worry, whereas our old facility’s cast-iron sectional boiler made it was a constant struggle to meet our hot water demand while also maintaining a decent boil.”

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GREEN ADVANTAGES

Because Miura’s unique once-through fintube design burns less fuel, it also reduces emissions. Miura boilers output reduced levels of nitrogen oxides (NOx), a major contributor to air pollution, as well as CO2, the most prevalent of greenhouse gases. Miura boilers achieve low-NOx performance by reducing the temperature of the boiler’s flame, which in turn reduces the amount of excited nitrogen atoms available to bond with oxygen to form nitrogen oxides.

As a result, NOx emissions are reduced to around one-quarter of what traditional fire-tube boilers emit. This enables Miura boilers to comply with even the most stringent air-quality regulations. With regard to reduced CO2 emissions, Miura’s technology leverages superior operating efficiency to contribute significant carbon abatement with a payback.

“New York State and Westchester County audit emissions, so being able to tell them we have a low NOx, high-efficiency boiler is a huge plus,” Vaccaro says. “We feel good about that and about saving money on fuel.”

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HANDS-OFF OPERATION

In addition to its fintube design, every Miura boiler also features the BL Micro Controller, which keeps track of multiple individual monitoring points. An advanced diagnostic system, it can identify any potential challenge to smooth operation and recommend a solution on an easy-to-read display. A “sliding-window feature” records events four seconds before they occur for fast and effective trouble-shooting. This system can also be accessed via the Internet using the Miura Online Maintenance (“MOM”) feature for remote monitoring and diagnostics. The system can also interface with Miura’s Colormetry feature, which monitors water quality to prevent the build-up of scale inside the boiler.

“Without our boiler this brewery stops,” Vaccaro explains. “Reliability is what’s most important to us. MOM and Miura’s Colormetry feature enable us to be hands-off. It also gives us the peace of mind that Miura has our back on one of the most important pieces of equipment we have. You hit the start button on the LX-50 and that’s pretty much the end of it. The boiler tells us when it needs to be blown down. The boiler tells us if there is a hard-water issue. The boiler sends back all the reports to Miura, so they know what’s going on.”

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GREAT TASTE, LESS SPACE-FILLING

Yet another benefit of Miura’s design is a compact physical size. Although smaller, however, Miura’s exclusive technology produces bhp outputs comparable to much larger units.

“Many craft breweries are tight on space, so the compact footprint of Miura boilers is a huge plus,” Vaccaro said. “Our 50 hp unit takes up the same space as our old 10HP sectional.”

As craft brewers continue to proliferate nationwide and more consumers come to appreciate the diverse choices offered by smaller, innovative beer makers, the use of Miura boilers continues to grow in this specialized industrial segment. ES