Whats New – E-Tech

This quarter will be focusing on media content to help you offer your customer the best solution. Bob and I have worked to identify a few topics that we thought would be of interest and benefit to you and your sales people while you are on calls or looking for a resource to send a contact.

These will be a series of E-Tech Education Videos about 1-1/2 minutes in length. Some topics that we have initially identified are:

1. E-Tech History

2. Thermocharger – making room for more heat recovery

3. Condensing Economizers

4. Basics of economizer construction – multiple videos concentrating on specific components.

5. Acid Dewpoint

6. Typical Installation Guide

7. Fuel considerations

Please let us know if you have any requests. These videos will be designed to give very basic information and shared via tablets, mobile phone or website.

**Property of E-Tech Newsletter

NEWS FROM WEBSTER ENGINEERING UL TESTING

Webster Engineering has successfully completed the first phase of UL testing that was discussed this year at ASHRAE.

A UL inspector was in Winfield during the week of April 1st and ran the Model JBS2 burners through the required testing procedures.

As a result Webster should have approval for the bulk of the JBS2 and JBSX2 series burners within a fairly short time frame.

The JBS2 will be UL approved from 80 to 170HP, and the JBSX2 will be UL approved from 48 to 131HP.

As soon as WebsterðÌð•s upcoming service schools are completed in mid-April they will begin preparing for the second phase of UL approvals, which will be to obtain a UL listing for all burners in the JBS3 and JBSX3 series.

This should occur in mid to late summer.

WeðÌð•ll let you know just as soon as Webster has the actual UL approvals on the JBS2 and JBSX2 burners, which will allow shipment of these burners with a UL label.

Our expectation is that Webster should be able to ship units, with a UL label, for projects that begin quoting in the next few weeks.

In addition, we will keep you posted on WebsterðÌð•s test schedule for the JBS3 and JBSX3 series burners this summer.

Save the Date! AFEC: September 25-26th.

For the seventh year in a row, Pentad will be exhibited at the AFEC. We had the opportunity to speak with facility engineers, mechanical contractors and engineering firms. We will represent GEA heat exchanges, Webster burners, and filtration systems from Fluid Engineering.

The Advanced Facilities Management and Engineering Conference is dedicated to increasing the skills and knowledge of Facility Managers and Engineers in the Rocky Mountain Region, preparing them to meet the demands of their occupation, today, tomorrow, and into the future. Join the largest event in the Rocky Mountain region dedicated to facilities management and engineering professionals. September 25-26, 2013. **

**http://afec.biz/

The Grime Newsletter

Minimizing blowdown rate can substantially reduce energy losses

Companies in the market for a new boiler have some choices to consider. One option is to replace boiler with essentially the same unit, adding some additional features to make it more energy efficient. Another option would be to look into implementing a combined heat and power (CHP) strategy which would make the company eligible for a 10% Federal Investment Tax Credit.

Ware develops improved product to answer industry need

The Mod V valve is a newly developed product from Ware that replaces other feed water valves that were not performing as well in the field.

Professionals from Ware noticed an increase in maintenance on certain valves due to leaking problems both at the bonnet and through the valve itself. Lead time for getting replacement valves was also a concern, so the company decided to develop their own valve and the Mod V was born.

“The valves we were using were causing problems on our rental fleet in the field,” explained Brian Grinestaff, Ware parts manager. “The four bolt connection would leak causing increased maintenance, water usage and boiler flooding.”

The Mod V is an improved design. Using a V ported ball valve, the Mod V has great control and a bubble tight shut off to end leakage and cut down on waste. The parts are also readily available to shorten lead times. The new valve is more dependable and can hold up under the industrial use it is intended for in the boiler industry. It is designed for boiler feed water applications and is available in either 0 to 135 ohm or 4-20Ma Signal.

The new valve went from a standard linkage design to a newly designed precision machined linkage, that prevents slippage on the shaft. This change allows for lasting durability as well as increased repeatability and accuracy.

“We have been using it on our rental fleet and have seen a decrease in the maintenance and replacement of these valves,” said Grinestaff. “The Mod V is also available for all of our customers and we have recently been able to replace faulty valves in less then 2 days.”

For more information, contact The Valve Shop at Ware at 1-800-228-8861.

** all credit goes to the Grime Newsletter. Nothing stated above belongs to Pentad Associates

In the Spotlight: MODEL 545 DUPLEX STRAINER

Fluid Engineering has added a new design to its product

line. The Model 545 is an in-line duplex liquid

strainer (patent pending) to improve the liquid flow

and save cost in the piping process.

Both sides of the duplex are designed for 100%

process flow and new geometry offers a lower

differential pressure, measured from the inlet flange

to outlet flange. This allows operators to transfer the

flow to the other side of the unit to clean the filter

basket when high differential pressure is observed.

The 545 is also available in an automated design: One side is in process and when the differential

pressure reaches a set point, it sends a signal to the control panel which in turn signals the clean side

valves to open. Once the clean side is open the dirty side valves close and a drain valve opens. At

this point the control panel will send a signal to the main control system alerting the operator that

maintenance is needed to clean the filter basket. If there is no main control panel, the operating

panel can be fitted with either a flashing light or siren. Once maintenance has been performed on

the basket and the closure tightened, a push button on the panel resets all of the functions and the

panel is set for the next high differential pressure.

**All credit goes to Fluid Engineering. Pentad Associates takes no credit for the above information.

From Ted J. Wrona, President of Webster Engineering

April 14, 2013

To whom it may concern:

Ref: Webster Brand Products

It has come to our attention that the market may be confusing burners manufactured by Webster Engineering & Manufacturing Company LLC., located in Winfield, Kansas, and market components such as oil pumps, backflow regulators and ignition transformers that are manufactured by other companies under a ðÌð’WebsterðÌð“ brand. Shown below are several such items.

ðÌð’WebsterðÌð“ Oil Pump ðÌð’WebsterðÌð“ Relief Valve ðÌð’WebsterðÌð“ Ignition Transformer

The first two items are sold under a ðÌð’WebsterðÌð“ brand by Webster Fuel Pumps & Valves, 219 Hahn Road, Frankfort, Ky. 40601, a division of Capital City Tool, Inc. The third item is manufactured and sold by Webster Electric Company, Racine, Wisconsin.

There is no ownership connection or marketing agreements between Webster Engineering & Manufacturing (the burner company) and either Webster Fuel Pumps & Valves or Webster Electric Company.

Webster Eng. & Mfg. builds burners to the specifications of their customers which may or may not include the items shown above. Please be assured that if Webster Eng. & Mfg. uses such a component on a burner you have purchased, Webster Engineering will back up the components quality and operation to the full extent of our warranty.

If you have questions or any issues with Webster Engineering burners or any of the components that Webster uses, please feel free to contact Webster or its authorized representative.

Sincerely,

Webster Engineering & Manufacturing Co. LLC

T. J. Wrona

President

Pentad Welcomes GEA PHE Systems

Pentad Associates is happy to share an upgrade and expansion in our plate heat exchangers offerings, improving our ability to help you with your heat transfer needs. ðÌðŠWe now represent GEA PHE Systems, which offers a full line of industry-leading plate-and-frame, brazed and welded plate heat exchangers, which manufactures in York, Pennsylvania in a new 290,000 ft² state-of-the-art plant.ðÌðŠ
GEA manufactures small units with 1-1/4” port connections all the way up to units with 20” connections that weigh 37 tons.ðÌðŠBecause they press their plates in York, they aren’t dependent on a foreign manufacturer, making the lead times attractive and reliable. ðÌðŠGEA heat exchangers are as advanced as the plant and the NT Series plate-and-frame is their primary model.
·ðÌðŠðÌðŠðÌðŠðÌðŠðÌðŠðÌðŠðÌðŠðÌðŠ Introduced in 2001, and continuously expanded, the NT Series is the first plate series in the industry designed from the ground up using CFD and FEA modeling tools.
·ðÌðŠðÌðŠðÌðŠðÌðŠðÌðŠðÌðŠðÌðŠðÌðŠ Except for other GEA plates, it is still the only plate series in the world designed using these tools.
·ðÌðŠðÌðŠðÌðŠðÌðŠðÌðŠðÌðŠðÌðŠðÌðŠ It is available in a full range of plate and gasket materials, for any media.
Their welded and brazed plate heat exchangers are equally advanced.
GEA is committed to innovation, is ISO 9001:2008 certified and takes great pride in offering a one-stop shop that encompasses manufacturing, customer service and after-sale service.
We encourage you to contact us with any questions or quote requirements.

Why Boiler Rental Might be Right for You

If you are in need of an industrial boiler you have two choices; buying or renting. Sometimes you need to purchase a unit for long term use. Other times, it may make more sense to rent. When faced with this decision here are some points that may assist you in making the right choice.

Convenience: Renting a mobile boiler system means you have the flexibility to get the boiler you need when you need it. Because mobile boiler systems are essentially self contained there is very little preparation needed on your end. All you typically need is a connection to a power source, fuel supplies, feed water supply, and a steam header. If you have these things already in place at your job site then you’re ready to go!

Maintenance:  Buying a boiler means you’re responsible for all the associated maintenance costs. On the other hand, if you rent a boiler the wear and tear maintenance is typically covered by the company renting the boiler. This saves you the time and effort of performing maintenance yourself, as well as the cost. Depending on the duration of the rental this can add up to substantial savings.

Our representatives would be happy to discuss rental options with you for your specific needs. Please contact us anytime at 303-688-4070.

 

Pentad Welcomes Clark-Reliance

Pentad Associates is excited to announce our representation of Clark-Reliance, global leaders in the manufacture of filtration/separation equipment. ðÌðŠTheir equipment integrity, extensive engineering, technical knowledge, and innovation make them a welcome member to the Pentad team.
ðÌðŠ
Clark-Reliance is fully committed to providing the lowest “cost-of-ownership”, innovative products and solutions. ðÌðŠExtensive capital investment in manufacturing technologies and business systems helps Clark-Reliance deliver the highest quality products.ðÌðŠðÌðŠClark-Reliance’s major product lines include:
ðÌðŠ
Filtration Group – ðÌðŠClark-Reliance’s filtration group provides complete turn-key skidded engineered systems, ASME filtration and separation vessels, aftermarket filtration elements, an experienced and knowledgeable engineering staff that creates a unique, single-source provider in the gas filtration industry. ðÌðŠTheir systems also provide innovative and environmentally sound solutions for purifying contaminated oils, fuels and many other fluids for a variety of industrial applications.
ðÌðŠ
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The Pentad team is excited to welcome Clark-Reliance and their products to our valued customers.ðÌðŠWe’d love to talk to you about your Filtration needs to determine how Clark-Reliance can serve your project needs.

Pentad Associates Watching EPA’s MACT Compliance Requirements

The U.S. District Court for the District of Columbia has denied a petition from the Environmental Protection Agency (EPA) for an extension in releasing the MACT boiler rules. The MACT, or Maximum Achievable Control Technology, rules are designed to control the release of toxic air emissions such as cadmium, dioxin, furans, formaldehyde, and hydrochloric acid to name a few. Current observers believe that these new standards will be significantly different from the EPA’s April 2010 proposal. The industry is watching these developments closely as the new rules could impose unrealistic or cost crushing standards for boiler manufacturers.

There is no clear understanding of how the new rules will be worded and implemented or how the EPA will proceed in general. The American Boiler Manufacturer’s Association (ABMA) is also monitoring the situation as the cost of compliance could be significant for some businesses. Pentad Associates Inc will be monitoring these developments to keep our partners and customers informed of the latest news. Check back with our BLOG to see updates on the MACT rules and how they may impact your operations.