Miura Boilers Inc., was selected by Duke University to replace older coal fired boilers with new high efficiency natural gas boilers. The new system will provide 35% more steam to their system capabilities. The historic steam plant building will supply the equivalent of enough steam each hour to heat 2,500 houses. This project is a major part of Duke’s plan to become a carbon-neutral campus and serves as a model of efficiency for other universities. Click on the link below to watch the short video.
Xcel Energy Offering Boiler Efficiency Rebates
Xcel Energy has significantly increased rebate dollars and added rebates for Commercial heating equipment not previously covered. So now’s the time to take advantage of long-term energy savings when reviewing your heating equipment options in 2011.
Boiler Efficiency Rebates are now up to 5 times higher!
Commercial Rebates have increased from $2,500 up to $14,000 per million BTUH for qualifying boiler upgrades. If your system’s more than 10–15 years old or is in line for replacement, be sure to choose a more efficient money-saving option.ðÌð Only boilers used for space and/or domestic water heating qualify for prescriptive equipment rebates. Other boilers can qualify for custom rebates, which require preapproval.
New Commercial Rebates
- Hot Water Heaters — rebates are now available for both tank-less hot water heaters and units with storage.
- Pipe Insulation — un-insulated boiler-system pipes waste energy, even on the return side! Our new easy pipe insulation rebates are generous and help make insulating those pipes with missing or damaged insulation very cost-effective.
Thinking about a heating system upgrade in 2011?
Consider this:
- A planned replacement will allow for more careful analysis of your equipment options, rebate opportunities, energy costs, lifetime savings and payback
- Off-season replacement offers minimal downtime and often saves on equipment and installation.
- New equipment is less likely to break down when you need it most.
- Replacing equipment now instead of waiting until it breaks down can prevent wasted
- energy dollars.
To learn if you qualify for these new rebates that can save you money on equipment purchases and on your energy Bill contact our Business Solutions Center at 1-800-481-4700, or visit XcelEnergy.com/rebates.
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Fuel Savings with Temp-A-Trim System
Temp-A-Trim System® is so Effective in Fuel Savings, Local Public Service Thinks There’s A Gas Leak!
Try to imagine having problems like these. One day the local gas and utility company sends a hoard of technicians to your company in a panic. The problem? You’re fuel use has dropped so dramatically they actually believe there’s a gas leak! This is the “problem” one Iowa High School faced recently after upgrading their operations with Webster Engineering and Manufacturiong Company, Inc. burners fitted with a Temp-A-Trim® system.
In 2009 a large high school in Des Moines, Iowa wanted to improve the energy efficiency of their existing boiler-burner heating system. The original system utilized two 500 BHP Burnham low pressure steam boilers with Gordon Piatt burners, but was oversized for the current requirements. This caused the burners to continuously cycle off and on, even on the coldest days, wasting fuel.
The burners were also installed right in front of the fresh air louvers of the mechanical room which resulted in significant combustion air temperature swings which also adversely affected burner performance. A Webster representative suggested the installation of a high turndown burner with a Temp-A-Trim® system. A log tag was also attached to the current burners to monitor air combustion performance for about 6 months.
After analyzing the data they discovered the burners were experiencing a 55F combustion temperature swing. Using this data they calculated a burner retrofit payback using a Webster Payback program based on installing a new 350 BHP Webster 12:1 turndown burner with the Temp-A-Trim® system. The payback was estimated to be $7,600.00 a year. Using this calculation the high school applied for an Energy rebate from the local gas and electric provider and was awarded a $14,500 energy rebate. The customer couldn’t be happier to have “problems” like these!
Webster Engineering Ð Temp-A-Trim
With energy costs rising and operating budgets coming under increased financial pressure, the Webster Temp-A-Trim® might just be the solution to your long term energy saving plan. Air temperatures in your boiler room can change dramatically from day to night and season to season. These changes can cause significant combustion inefficiencies while degrading combustion stability. Temp-A-Trim® saves you money because it precisely monitors the fuel/air ratio in your burner. Temp-A-Trim® senses combustion air temperature and automatically varies the fan speed to create a constant air flow mass for combustion. By maintaining optimum fuel/air ratio, you are assured that your burner is operating at maximum efficiency.
Temp-A-Trim® Features & Benefits:
• Precisely corrects for changes in air density to optimize combustion efficiency 24/7
• Reduces the need for seasonal tuning of your burners
• Feed-forward control for smooth, accurate operation
• Easy to install, with no special setup or programming required
• Compatible with linkage or linkage-less controls
• Saves fuel and electricity while lowering noise levels
• Available on all sizes of new or existing Webster burners
• Lower cost, complexity, and maintenance than typical O2 systems
• UL Listed
A Pentad sales representative is ready to discuss the Webster Temp-A-Trim® options and other cost saving heat recovery options that could save your business thousands of dollars in energy costs. Give us a call at 3030-688-4070 or e-mail us at sales@pentadassoc.com.
Renewable Energy and Energy Efficiency Information
DSIRE: A Comprehensive Database for Renewable Energy and Energy Efficiency Incentives
The DSIRE web site provides information about renewable energy and energy efficiency incentives and policies in the United States. Relevant incentives and policies established by the federal government, state governments, local governments, utilities and non-profit organizations are included in DSIRE.
Incentives & Policies
The DSIRE home page features a U.S. map for easy access to incentives and policies available in each state. Clicking a state or territory yields a list of available incentives and policies in that state, organized into two categories: (1) Financial Incentives and (2) Rules, Regulations & Policies.
The list of incentives and policies provides links to individual summaries with the following details:
- The incentive or policy type (e.g., tax credit, rebate program, net metering)
- The implementing sector (e.g., federal, state, utility)
- Eligible sectors (e.g., residential, commercial, government)
- Eligible technologies (e.g., solar water heating, wind energy, insulation)
- Links to authorizing statutes, regulations and other relevant legal documents
- A summary of the incentive or policy
- A link to the incentive or policy web site
- Contact information
DSIRE includes information on federal incentives and policies for renewables and energy efficiency technologies, with an emphasis on incentives for end-users. DSIRE does not include research & development incentives, outreach programs, or non-programmatic funding opportunities. Click Federal Incentives on the DSIRE home page to see what’s available.
National & Regional Policy Trends
DSIRE’s Summary Maps provide a geographical overview of certain financial incentives and regulatory policies that promote renewable energy. DSIRE’s Summary Tables provide an overview of renewable energy and energy efficiency incentives and policies available in each state.
DSIRE Searches
The Search tool on the DSIRE home page allows users to search all incentives and policies by state, incentive type, technology type, implementing sector and/or eligible sector. Searching by any of these criteria provides a comprehensive list of applicable incentives and policies, with links to each program summary. To view or print all summaries, click "See All Summaries" at the top of the page.
Other DSIRE Resources
DSIRE also offers the following resources, accessible via the DSIRE home page:
- Lists of new and updated incentives and policies (What’s New?)
- A glossary of relevant terms
- A library of relevant DSIRE publications and presentations
- Links to other organizations and useful resources
- Solar-specific policy resources (DSIRE Solar)
Boiler Equipment: WARE Providing More to its Customers
A good company doesn’t just sell you the boiler equipment you want; they help you determine the exact boiler equipment you need. Companies are discovering that now is a great time to replace aging boiler room equipment and revamp their current steam generating boiler room equipment. With increasing energy costs companies are interested in maximizing cost savings while still providing the operations they need. Such was the case of the Georgia Carpet Mill manufacturing plant.
Increased production demand for boiler rooms, coupled with old, oversized boilers, created excessive cycling and inconsistent pressure and flow fluctuations. There was also growing concern that the lead boiler could fail or cycle in ways that would negatively affect product quality. Gas consumption increased and costs were a major concern. After contacting the experts at WARE it was decided to get a handle on the actual flow rates a series of vortex steam flow meters and monitored the system for 30 days.
Following WARE’s analysis they came up with a boiler room system that reduced their emissions to meet the sub 30 ppm NOx and 3% O2 level across the board from a 17% firing rate to 100% firing rate requirements set by the customer. This plan not only reduced their carbon footprint; it also reduced fuel costs. All of this accomplished with one modification to the ageing boiler room system.
Patrick Gigandet (engineering consultant for WARE) summed up the project well. “The work we did with this Georgia carpet mill is a perfect example of how Ware is not just a boiler equipment provider but a critical partner in the engineering and consultation of the boiler room unit selection process”.
The Dog Leg Vent Pipe: A Potential Problem for Deaerators
Thanks to Kansas City Deaerator for providing some of this information
Many deaerators in the past have been built with vent piping that protrudes through the water box to the external portion of the heater allowing the oxygen to be eliminated from the deaerator. Many manufacturers provided a dog leg type vent with a miter joint which typically fails due to inadequate welding where the vent pipe supports the valve plate. This can cause significant loss or performance and effect your energy savings long term. Annual inspections of the welds are recommended to detect such failures or you may be better off just replacing the piping with a sound solution for your physical conditions. Its easy to overlook or push back these inspections but doing so can lead to more problems than it’s worth.
If your facility is operating an ageing deaerator we’d be happy to discuss modern energy efficient solutions with you specific to your application. We have a great deal of experience that may help you reducce costs through smart energy efficiency.
Ware Unveils A New Mobile Clean Room Trailer
Ware has been quick to respond to their customer’s high expectations by developing a mobile clean room for on-site services. The lab can provide crucial services for industrial gas manufacturing gases such as oxygen, ammonia, and chlorine. Other industries that may benefit from this new service include chemical plants and steel manufacturers. Gas manufacturers require special cleaning processes for valves, particularly safety valves used in the production of gases. The strong reactivity of oxygen in particular requires strict regulations regarding the cleanliness of the equipment used.
Avoiding contaminants in oxygen valves is paramount because of the easily combustible materials like grease and oil. Even though oxygen is not combustible on its own it does assist in combustion. For this reason valves need to be cleaned every one to five years (depending on valve type) to ensure these contaminates are eliminated. Ware’s new clean room lab allows technicians to maintain the high expectations of their customers, the high standards of the industry, and provide that service on site for the quickest possible turn around time and system troubleshooting.
Video: How Miura Boilers Can Save You Money
This is a really informative video on the cost savings associated with modular boiler design with Miura.