Webster’s Re-Introduction to the Watertube Market

As you may know, Webster has a long history of providing combustion solutions to the industrial market, including hundreds of windbox / register style burners. For the past year, Webster has been working hard to revamp their industrial product, the FDRX, and reintroduce Webster Combustion to the industrial watertube market. Webster recently shipped their first ðÌð’newðÌð“ FDR project and today and are releasing a new brochure and web page dedicated to the FDR(X).

WebsterðÌð•s FDR(X) Forced Draft Register burner is a highly efficient combustion system that combines a windbox, air register, ignition assembly, fuel train, flame safety control, combustion control, FGR (Flue Gas Recirculation) system, and a forced draft blower, all assembled into one complete packaged unit.

Email us for a copy of the brochure and more information on the FDR(X)

If you need a quote on an FDR(X) or if we can answer an application question for you, please email us at admin@pentadassoc.com!

Save the Date RMAEE Annual Energy Forum October 22, 2015

Pentad Associates will have a booth at the upcoming RMAEE Energy Forum. The Rocky Mountain Association of Energy Engineers 16th Annual Energy Forum will take place on Thursday October 22nd 2015 at the Denver Police Protective Association Event Center, 2105 Decatur Street, Denver CO.

WeðÌð•ll post more information as it becomes available!

2016 AHR Expo

If you are planning on going to the 2016 AHR Expo this January 25-27th, please come visit Kelvion in booth 2759.

As many of you know, Kelvion (formerly known as GEA Heat Exchangers) provides many heat exchanger solutions.

Also visit Webster in booth 3507, providing high-efficiency Burners. Don’t forget to visit your Boiler provider, Miura, at booth 1691. And lastly, in booth 1659, Ware will be showcasing rental boilers and chillers.

For more information, email us at admin@pentadassoc.com

2015 Wyoming Oil & Gas Fair

Pentad Associates will once again have an exhibitor booth at the 2015 Wyoming Oil & Gas Fair, which runs Tuesday September 15th to Thursday September 17th.

The venue has been changed this year, to The Casper Events Center in Casper, Wyoming.

If you plan to attend WyomingðÌð•s Premier Oil & Gas Fair, please visit Randall Miller in Booth #2. He will be pleased to discuss Zeeco Flare Equipment, Adwest RETOX Regenerative Thermal Oxidizers, and TMFiltration/Fluid Engineering Strainers.

We’ll take you to school – Boiler School! Three Steps to Get the Most Out of What You Have

Do you know the practical steps to take to get the most out of your current boiler? Do you know how to optimize your boiler’•s efficiencies? Can you spot problem areas on your boiler before they harm your system? The answers to these questions are uncovered at our three-day instructional course, Boiler University.

How do you get the most out of what you have right now as it relates to your boiler operation? There are three main areas which answer that question. Boiler University takes an in-depth look at each of the three areas, so you can begin optimizing and prolonging the life of your boiler.

1) Start with what you have! – Optimize the operating efficiency of your existing equipment

Water Chemistry: Your heat transfer surfaces must be free of scale. To reduce scale, water chemistry must be a top priority.

Combustion: Combustion tuning is highly recommended twice per year, generally taking place after major seasonal changes in spring and fall. Soot that gathers on fireside surfaces must be routinely cleaned to maintain optimum heat transfer.

Pressure Control Synergy: Boiler firing rate and operating limit controls must be properly coordinated to prevent frequent cycling of the boiler. Excess boiler cycling can result in tens of thousands of dollars due to energy waste.

2) Do the right things, day in and day out! – Daily, Weekly, Monthly and Annual Maintenance

Daily Maintenance

Chemical hardness testing

Continuous blowdown adjustment

Bottom blowdown

Level control limit checks

Boiler room log maintenance

Weekly Maintenance

Rotate feed water pumps

Visually inspect steam system

Review chemical and boiler logs to spot inconsistencies

Monthly Maintenance

Slow or evaporation low water cutoff testing

Test flame scanner and all operating limits and interlocks

Comprehensive combustion analysis

Annual Maintenance

Open and inspect steam boilers operating over 15 psi

Inspection on hot water or low pressure steam boilers is done on alternating years

Fire boilers on backup fuels prior to heating season

Bubble leak test gas train piping and valves

Check chemicals on hot water heating systems

3) Be on the lookout! Have a detailed knowledge of the common issues that face all boiler operations

Thermal Stress: Rapid cycling and severe service conditions can result in tube and pressure vessel failure

Poor Maintenance: Lack of daily testing and routine maintenance

Mechanical Malfunctions: Every switch will eventually fail, routine testing and replacement when it’•s required will keep your system running flawlessly

Chemistry: Poor water quality will result in boiler failure faster than any other cause

This is in no way a comprehensive list of what is covered at Boiler University, however at Boiler U, students take a detailed look at how to improve their boiler operations. With hands on demonstration, boiler technicians will be equipped to optimize their boiler’s performance.

For more information, email us at admin@pentadassoc.com.

Article courtesy of Ware’s “The Grime”

Webster Combustion – Temp A Trim Announcement

Webster Combustion announces release of its enhanced auto air density trim system.

Temp-A-Trim, Webster’s patented burner control system, is designed to deliver fuel savings of up to 3% and electrical savings of up to 30%. After years of successful installations, Temp-A-Trim is now available on new or installed commercial and industrial boiler burners of any brand.

Temp-A-Trim works by precisely correcting for air density as the combustion air temperature changes to optimize combustion efficiency automatically. A built-in variable frequency drive (VFD) adjusts the fan speed based on incoming air temperature to create a constant air flow mass for combustion, assuring that the burner is always operating at maximum efficiency, thereby burning less fuel and reducing emissions.

One of the best features about Temp-A-Trim is that it can be retrofitted on any commercial or industrial boiler burner regardless of size or brand. Temp-A-Trim installs easily with no special setup or programming required, and it is compatible with both linkage and linkageless control systems

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Temp-A-Trim also saves labor and downtime, because it reduces the need for seasonal burner tune-ups. The built-in VFD provides a soft start, producing less motor wear and reduced noise level. And finally, Temp-A-Trim’s air density control and VFD create opportunities for energy rebates, saving customers additional funds and making their return on investment even more enticing.

Call Pentad for pricing and availability on this terrific product!

2015 Energy Efficiency Expo

In case you haven’t seen this advertised or received an e-mailing from Xcel Energy…

Save the Date for the 2015 Energy Efficiency Expo!

Tuesday, April 14, 2015.

7:00 a.m – 2:00 p.m.

Sports Authority Field at Mile High – Denver, Colorado.

Free for Xcel Energy business customers and trade partners.

Space is limited so register early.

Keynote Speaker – Allan Schurr,

Vice President, Strategy and Development, IBM Global Energy and Utilities Industry.

Breakout Sessions:

ðåð´ How to Get Started with Audits: Identifying energy saving opportunities.

ðåð´ Upstream, Midstream: What Instant Rebate programs mean for you.

ðåð´ How to Sell Efficiency: Now that you’ve identified your savings.

ðåð´ Digging Deeper & Knowing More: How new program offerings help take the guesswork out of energy decision making.

ðåð´ Customer Panel: Energy efficiency experience from start to finish.

ðåð´ Benchmarking with ENERGY STAR Portfolio Manager.

Also included:

ðåð´ Breakfast, lunch and free parking.

ðåð´ Customer awards.

ðåð´ Drawings for exciting prizes.

ðåð´ Tour of the Sports Authority Field facility operations.

Pentad will be there and we hope you will be too!

Register at http://xcelenergymyrsvp.com/COExpo2015

Minimizing Boiler Short Cycling: Lessons from WARE

Ware’s recent newsletter gives their readers a tip to save thousands of dollars!

A boiler cycle includes a firing interval, a post-purge, an idle period, a pre-purge and a return to firing. Boiler short cycling takes place when an oversized boiler quickly fulfills process or space heating demands and then shuts down until heat is required again.

Boiler efficiency can be calculated over the cycle duration by taking the useful heat provided by the boiler and dividing it by the useful heat plus losses. Boiler efficiency is reduced when short cycling occurs or when several boilers are operating at low firing rates.

[MORE]

Boilers can be too large for the required processes for several reasons. It could be that process heating demands fluctuate over time or additional capacity was added to restart a facility quickly after being closed overnight. Boilers may have been installed based on plans for additions and expansions to a facility that never happened. In addition, concessions may not have been made for heat contributions from other sources such as lights and equipment.

If a facility has installed energy conservation or is employing heat recovery methods, the heat demand can be reduced and therefore a facility could have multiple boilers operating at several times the maximum expected capacity.

Suggestions:

Determine the efficiency and operating cost of each boiler

Adopt a control strategy for maximizing boiler operations

Avoid short cycling by purchasing a burner with a high turndown ratio or by adding a small boiler to the boilerhouse to provide better flexibility and high efficiency at all loads

Call us or send an email to receive your own copy of the newsletter!

TM Filtration/ Fluid Engineering’s March Newsletter!

TM Filtration/ Fluid Engineering has released a March 2015 Newsletter which discusses the Model 386H, Hyper-Jet Application, Waterless Fracking, and the Marcellus Utica Midstream Conference. This newsletter also covers some upcoming events, as well as other good-to-know information.

For a copy of the newsletter, email us at news@pentadassoc.com!

The Boiling Point: 900 HP Mobile Boiler Rental Inside Look

The Boiling Point’s new video gives us an inside look at the 900 HP Mobile Boiler. The advantages of an 800hp Skid Mount vs. a 900hp Mobile Boiler Rental:

1. The skid mount has to be unloaded and have a shelter built over it.

2. In colder climates there has to be insulation and heat trace installed on skid mount systems. A mobile rental boiler is already enclosed and insulated.

3. Mobile boiler rental units are faster and easier to install.

Other features of the WARE mobile boiler rentals:

1. Stainless steel lining for easy maintenance and cleaning

2. Line-X protective coated floors for longer life, less maintenance, and improved foot traction for safety.

3. The boiler has X-ID tubes for improved efficiency

4. Additional insulation on the boiler doors and piping for increased efficiency.

5. Limpsfield burner, high efficiency and low turn down with auto-flame controls (WARE sets up for customer).

6. Differential Pressure Transmitters

7. Broad flame view on the Limpsfield burners.

Steven and Ritchie answer a few other questions including:

1. How much gas pressure is needed for these mobile boiler rentals?

2. Will these mobile boiler rentals burn gas and #2 diesel fuel?

3. What is unique about the Siemens gas valve used on the mobile rental boiler?

4. What electrical power is needed for these mobile units?

5. Are all the connections or exhausts on the outside of the trailer?

Email us at news@pentadassoc.com for more info, or to contact the Ware team!